Westerbeke 20.0KW sbeg Specifications Page 19

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Page view 18
BREAK-IN
PROCEDURE/THE
DAILY
OPERATION
BREAK·IN
PROCEDURE
After the genemtor
has
been
started, check for proper
operation
and
then
encoumge a fast wann-up.
Run
the
generator between
20%
and
60%
of full-load
for
the
first
10
hours.
. A
CAUTION:
DII
nllt
attempt
til
break·ln
Yllur
generattJt
by
running
wlthllut
a
Iliad.
After the
first
10
hours of
the
generators opemtion,
the
load
can be increased
to
the
full-load
mted
output, then
periodically
vary
the
load.
Avoid
overload
at
all
times.
An
overload
is
signaled
by
smoky
exhaust
with
reduced output voltage and
frequency.
Monitor the current being
drawn
from
the
genemtor
and
keep
it
within
the genemtors
mting.
Since
the
generator
opemtes
at
1800
rpm to produce 60 hertz, control
of
the
generator's
engine break-in
is
govemed
by
the current drawn
from
the
generator.
To
protect against unintentional overloading of
the
gen~rator,
the
genemtor's output leads should
be
routed through a
circuit
breaker that
is
rated at
the
mted output of
the
generator.
NOTE:
Be aware
of
motor starting
loads
and
the
high current
drawn
required for starting
motors.
The starting
amperage
drawn
can be 3
to
5 times normal
running
amperage.
See
GENERATOR
INFORMATION
in
this
manual.
CHECKLIST
Follow
this
check
list
each
day
before
starting your
generator.
Record
the
hounneter reading
in
your log (engine hours
relate to
the
maintenance schedule).
Visually inspect the genemtor
for
fuel,
oil,
or water
leaks.
Check
the
oil level (dipstick).
Check
the
coolant level
in
the
coolant recovery
tank.
Check your
fuel
supply.
Check the starting batteries (weekly).
Check drive
belts
for wear
and
proper tension
(weekly).
Check
for
abnonnal noise
such
as
knocking, vibration
and
blow-back sounds.
Check drive belts
for
wear
and
proper tension
(weekly).
Confirm exhaust
smoke:
When the engine
is
cold
- white
smoke.
When the engine
is
wann - almost smokeless.
When
the
engine is overloaded -
some
black
smoke.
NOTE:
Some
unstable running
may
occur
in
a cold
enginoe.
This
condition should lessen as normal operating
temperature
is
reached
and
loads
are
applied.
A
CAUTION:
DII
nllt
IIperate
the
generator
fill
Illng
perillds
IIf
time
withllut
a
Iliad
being
placed
on
the
generatlll.
.
GENERATOR
ADJUSTMENTS
Once
the generator has
been
placed
in
operation, there
may
be
governor adjustments required for engine speed (hertz)
during
the
engine's break-in period
(first
50
hours) or after
this period.See ENGINE
SPEED
(HERTZ)
ADJUSTMENT
under ENGINE
ADJUSTMENTS).
NOTE:
After
the
first 50 hours
of
generator
operation,
check
the
maintenance schedule for
the
50 hour
service
check.
A
WARNING:
VENTILATION
GaSoline
vapors
can explode. Before starting the
engine,
operate
the
blower for
at
least four
minutes
and
check
both
the
engine compartment
and
bilge for gasoline
vapors.
Run
the
blower below cruising speed.
"S¥
WESTERBEKE
Engines & Generators
8
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