Westerbeke 20.0KW sbeg Specifications Page 8

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CARBON
MONOXIDE
"CO"/SAFE-CO
GENERATORS
IMPORTANT
INFORMATION
Catalyst performance will degrade over
time.
As
the
generator accumulates operating hours,
CO
concentrations
will increase. The catalyst
MUST be replaced every 5000
bours
of
engine operation
or
earlier if
CO
testing so
indicates.
Verification
of
satisfactory CO levels must he done
seasonally
or
eacb 1,000 hours (which ever occurs first).
Verification
involves
actual
sampling of exhaust
gas
with
an
appropriate CO
analyzer.
There are
two
locations
where
exhaust
gas
can
be
sampled.
Dry,
but
hot,
exhaust can
be
sampled
at
the
plugged
tapped
hole
in the exhaust elbow intended
for
back pressure
measurements. Measurements
at
this
location
may
not
be
practical in all instances due
to
the
high
exhaust
temperature,
temperature limits of the
analyzer,
safety concerns over
temperatures involved
or
the
possibility of
high
levels
of
CO.
The other location
is
the
boat's exhaust outlet,
which
contains entrained cooling water (except
dry
stack exhaust
systems).
Only
analyzers
with
probes should
be
used
at
this
location and it
is
critical that
the
probe
not
ingest
water.
Probe-type analyzers
have
an
air
pump
drawing a
gas
sample
through the
probe.
As
a result,
they
tend to ingest water
when
it
is present. Be sure
to
aim
the
probe downwards
with
the
opening pointed
in
the
direction of
the
water
flow
and
just
out
of
the
flow.
Position
the
analyzer
as
high
as
possible
with
the
tubing leading to
the
probe
running continuously
down-
hiD.
Observe
the
usually translucent
tubing
between
the
probe and
the
analyzer
and
be sure
no
water
is
being
ingested.
If
any
water
is
ingested
into
the
analyzer,
it
must
be
repaired or replaced and recaIibrated.
When
measuring
CO
at
the
exhaust outlet be
aware
of
the
ambient CO level
by
also
measuring
CO
away
from
and
upwind
of
the
exhaust outlet, especially
in
marinas.
the
CO
level
at the exhaust will
be
influenced
upwards
by
the
ambient level.
EXHAUST
MANIFOLD
ADJUSTABLE
ClAMP
INSTAllING
A
NEW
CATALYST
Whenever
taking
the
time
to
verify
proper
CO
concentration
from
the
exhaust
with
a
CO
analyzer,
always
take
the
opportunity
to
use
the
analyzer
to
"sniff'
around
the
engine
lOOking
for
CO
from
exhaust
leaks.
Pay
close attention
to
the
connection of
the
cylinder
head
to
the
exhaust
manifold,
the
exhaust manifold
to
the
water injected exhaust
elbow,
and
all
subsequent downstream exhaust components and
hoses.
Remember,
exhaust
gas
that
has
not
yet
passed
through
the
catalyst
is
raw,
untreated exhaust
and
is
very
high
in
CO
content.
Analyzers usually require periodic calibration. Follow
the
instructions
that
come
with
the
analyzer
very
carefully
regarding calibration.
The following
are
manufacturers
that
offer
CO
analyzers:
Extech,
TIF,
Testa,
TSI,
Bacharach,
Fluke,
Monoxor,
Fyrite,
Zellwgwer Analytics, Industrial Scientific Corp,
GFG,
TPI,
Teledyne
and
others.
Westerbeke
recommends
analyzers
with
a probe connected to
the
analyzer
by
a length
of
transparent
tubing.
They
are
slightly
more
expensive
than
those
with
the
sensor built
into
one
end
of
the
analyzer,
but
they
allow
you
to
sample
the
exhaust coming
out
of
the
boat's exhaust
outlet.
I
POSITION
THE
CLAMP
OVER
THE
TWO
FLANGES
(AND
GASKET)
AND
TIGHTEN
~~~SECURELY
Test
run
unit and verify
no
exhaust leakage.
-.¥'
WESTERBEKE
Engines & Generators
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