Westerbeke 38B FOUR Operator's Manual Page 22

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Dry stack-type exhaust systems
(shown to the right) must be
at-
tached
to
the generator engine's
exhaust manifold
by
means
of
a
flexible connector pipe. This
system must be properly supported,
insulated, and routed
so
as not
to
allow water to enter the engine's
cylinders
by
coming in through
this piping. Provisions must be
made
for
discharging the engine's
raw cooling water overboard.
Exbaust System Failures
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e:.
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XM5UL
Txo.1
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1
DRY
STACt
EXHRUST
When the engine's
raw
water
is
fed
into an exhaust
system
so
that the
full
stream of this water strikes a
surface, erosion takes place. This erosion
may
cause premature failures. The proper design
of
either a
water jacketed or water injected
"wet"
exhaust system
to
prevent this problem requires that the raw water
inlet
be
positioned
so
that the entering stream
of
raw
water does not directly strike a surface. In addition,
the velocity
of
the entering
raw
water stream should be as
low
as possible, which can
be
achieved
by
having inlet fittings as big in diameter as possible.
The best protection against carbon monoxide poisoning is a daily inspection
of
the complete exhaust
system. Check for leaks around manifolds, gaskets, and
welds.
Make sure exhaust lines are not beating
surrounding areas excessively.
If
excessive heat is present, correct the situation immediately.
If
you
notice a change in the sound or appearance of the exhaust system, shut down the unit immediately and
have the system inspected and repaired at once
by
a qualified mechanic.
Make sure there are
no
unnecessary objects suspended from any portion of the exhaust lines. Rigidly
constructed exhaust risers installed off the exbaust manifold must not exceed 8 Ibs in total weight.
Excessive unsupported weight could cause deflection or distortion
of
the manifold resulting in damage
and/or internal leaks. Rigidly constructed riser assemblies that
do
exceed 8
Ibs.
must be supported
to
the
engine, not
to
the hull. Inspect insulated portions of the exhaust system
to
ensure there is no deterioration
of the insulation.
II
CAUTION
II
Prolonged cranking intervals without tbe engine starting can result in filling the
engine-mounted exbaust system witb sea water coolant. This may halJpen because
tbe sea water pump
is
pumping sea water tbrougb tbe sea
water
cooling system
during cranking. This sea
water
can enter tbe engine's cylinders by way of tbe
exbaust manifold once tbe exhaust system fills. Prevent tbis from balJpening by
closing tbe sea water supply througb-bull sbut-off, drain tbe exbaust
mumer,
and
correct tbe cause for the excessive engine cranking needed to obtain a start. Engine
damage resulting from tbis type of sea water entry is not a warrantable issue; tbe
owner/operator should keep tbis in mind.
WESTERBEKE GENERATORS
18
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