Westerbeke 7.6KW ETD 60HZ Installation Manual

~ ... ~ 0·······. ..q If,··· D····~ \. OPERATORS MANUAL 7.6KW ETO 60HZ 5.7KW ETO 50HZ MARINE 01 EL GENERATORS SECOND EDITION DECEMBER 2007 ~ WESTERBEK

INTRODUCTION SERIAL NUMBER LOCATION The engine and generator serial numbers and model numbers are located on a decal on the generator housing. Take th

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT DIESEL FUEL Use fuel that meets the requirements or specification of Class 2-D (ASTM), and has a cetane rat

PREPARATIONS FOR INITIAL START-UP PRESTARTINSPECTION Before starting your generator set for the first time or after a prolonged layoff, check the foll

DIGITAL CONTROL PANEL® NOTE: DUling operation the color of the LCD display may vary. Caused by heat, this is nomzal CONTROL BOX 8 AMP FUSE PROTECTS TH

DIGITAL CONTROL PANEL STOP SEQUENCE To stop the generator, press the STOP button. The display will cycle thru the following text messages and shutdown

GENERATOR BREAK-IN PROCEDURE DESCRIPTION Although your engine has experienced a minimum of one hour of test operations at the factory to make sure acc

SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil Level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to ped

SCHEDULED MAINTENANCE Raw Water Pump Coolant System Electric Fuel Lift Pump Fuel Filter Alternator *Fuellnjectors *Starter Motor *Preheat Circuit *Eng

FUEL SYSTEM DIESEL FUEL Use No.2 diesel fuel with a cetane rating of 45 or higher. Do not use kerosene or home heating fuel. FUEL FILTERS The fuel inj

COOLING SYSTEM DESCRIPTION Westerbeke marine diesel engines are designed and equipped for fresh water cooling. Heat produced in the engine by com-bust

CALIFORNIA PROPOSITION 65 WARNING Marine diesel and gasoline engine exhaust and some of its constituents are known to the State of California to cause

COOLING SYSTEM FRESH WATER COOLING CIRCUIT NOTE: Refer to the ENGINE COOLANT section for the rec-ommended antifreeze and water mixture to be used as t

COOLING SYSTEM THERMOSTAT A thennostat, located near the manifold at the front of the engine, controls the coolant temperature as the coolant continuo

COOLING SYSTEM RAW WATER COOLING CIRCUIT The raw water flow is created by a positive displacement impeller pump. TIus pump draws water directly from t

ENGINE LUBRICATING OIL ENGINE OIL CHANGE 1. Draining the Oil Sump. Discharge the used oil through the sump drain hose (attached to the front of the e

REMOTE OIL FILTER (OPTIONAL) REMOTE OIL FILTER KIT PN#040078 INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter fro

STARTER MOTOR DESCRIPTION The starter is a new type, small, light-weight and is called a high-speed internal-reduction starter. The pinion shaft is se

STARTER MOTOR A WARNING: When performing these procedures, position yourself safely away from the moving parts of the engine in case the engine starts

SPECIFICATIONS • 7.6KW ETD GENERATOR ENGINE SPECIFICATIONS Engine Type Aspiration . Governor Combustion Chamber Bore & Stroke Piston Displacement

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ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The infonnation bel

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precautions.

ENGINE ADJUSTMENTS GENERATOR FREQUENCY ADJUSTMENT (HERTZ) Once the diesel generator set has been placed in operation, there may be adjustments require

ENGINE ADJUSTMENTS VALVE CLEARANCE ADJUSTMENT NOTE: Retorque the cylinder head bolts before adjusting the engine's valves. See TORQUING THE CYLIN

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be peiformed by a competent engine mechanic. The information bel

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be peiformed by a competent engine mechanic. The information bel

FUEL INJECTORS REMOVING THE INJECTORS NOTE: Injector must be serviced in a "clean room" environment. 1. Disconnect the high pressure lines

ENGINE TROUBLESHOOTING The following troubleshooting table describes certain problems relating to engine service, the probable causes of the problems,

ENGINE TROUBLESHOOTING Problem Probable Cause VeriflcationJRemedy Exhaust smoking problems 1. Blue smoke. 1. Incorrect grade of engine oil. 1a. Crankc

ALTERNATORS TESTING/TROUBLESHOOTING #100RANGEB TO STARTER SOLENOID DESCRIPTION 50 AMP MITSUBISHI ALTERNATOR CASE GROUND REFER TO THE WIRING DIAGRAM IN

ALTERNATORS TESTING/TROUBLESHOOTING TESTING THE ALTERNATOR A CAUTION: Before starting tbe engine make certain tbat everyone is clear of moving parts!

ALTERNATORS TESTING/TROUBLESHOOTING TESTING THE EXCITATION CIRCUIT 1. Connect the positive (+) multimeter probe to the excitation terminal R on the al

SAFETY INSTRUCTIONS ACCIDENTAL STARTING A WARNING: Accidental starting can cause injury or death! • Disconnect the battery cables before servicing th

7.6 KW BT SHORE POWER TRANSFER SWITCH CONNECTIONS If the installer connects shore power to the vessel's AC cir-cuit, this must be done by means o

GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af

7.6KW BT GENERATOR SINGLE PHASE DESCRIPTION This generator is a four-pole, brushless, self-excited generator which requires only the driving force of

7.6KW BT GENERATOR TROUBLESHOOTING The following troubleshooting chart is designed to give insight into problems which may be encountered with the BT

7.6KW BT GENERATOR SINGLE PHASE NO-LOAD VOLTAGE ADJUSTMENT 1. Voltage adjustment is made with the generator regulation being governed by the compound

7.6KW BT GENERATOR SINGLE PHASE INTERNAL WIRING FOR 12 :lii.iii BT GENERATOR r-------, r-------, I C I I 0 I AC r--------------, A+: 1 B : r--

7.6KW BT GENERATOR SINGLE PHASE BRIDGE RECTIFIER The bridge rectifier is supplied AC voltage from the auxiliary windings in the generator stator (c:::

7.fiKW BT GENERATOR SINGLE PHASE EXCITER ROTORIFIELD Anxlliary windings group a, band c. Locate the three ter-minal points on the exciter rotor for th

7.6KW BT GENERATOR SINGLE PHASE MEASURING RESISTANCE Main Stator Windings 1. Group #1. The resistance value is measured between the lifted lead #4 fro

LAY-UP AND RECOMMISSIONING GENERAL Many owners rely on their boatyards to prepare th~ir craft, including engines and generators, for lay-up during the

SAFETY INSTRUCTIONS • Do not wear loose clothing or jewelry when servicing equipment; tie back long hair and avoid wearing loose jackets, shirts, sle

LAY-UP & RECOMMISSIONING Starter Motor Lubrication and cleaning of the starter drive pinion is advisable, if access to the starter pennits its eas

POWER TAKE OFF SYSTEMS POWER TAKE OFF ADAPTER A power take off adapter can be attached to the generator backend. This adapter allows access to the ful

STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 Millimeters (mm) x .0394 Inches Feet (tt) x .305 :: Meters (m) x 3.281 Feet Mil

SUGGESTED SPARE PARTS CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTIONS AND ADDITIONAL INFORMATION THERMOSTAT FUEL SYSTEM HARDWARE KIT IN-LINE FUEl/WATER

Engines & Generators WMDW11096/05

INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND R

TABLE OF CONTENTS Parts Identification ... 2 Engine Adjustments (cont.) Introduction ...

INJECTION THERMOSTAT ASSEMBLY DRIVE BELT COVER Oil PRESSURE SENSOH--.? ... ZINC FRONT 7.6KW GENERATOR PARTS IDENTIFiCATION HEAT EXCHANGER COOLANT P

INTRODUCTION This WESTERBEKE Diesel Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride