Westerbeke 33a Owner's Manual Page 4

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DIESEL ENGINE THEORY
Diesel engines differ from other internal combustion engines in a number of ways.
Compression ratios are higher than in spark-ignited engines. The charge taken into the
combustion chamber through the intake consists of air only, with no fuel mixture.
Injectors receive fuel under pressure from the fuel pump and deliver it into the
combustion chambers at the right time in equal quantities and at the proper condition to
burn. The heat of compressed air in the combustion chamber causes the fuel mixture to
ignite. The most modern diesel engine has a four-stroke cycle. The four strokes and the
order in which they occur are: intake stroke, compression stroke, power stroke, and
exhaust stroke.
INTAKE STROKE
During the intake stroke, the piston travels downward. The intake valve is open, and the
exhaust valve is closed. The downstroke of the piston draws air in from outside to enter
the cylinder through the open intake valve ports.
Some engines use turbochargers to increase air pressure in the engine intake manifold,
which forces the air into the cylinder. The intake charge consists of air only with no fuel
mixture.
COMPRESSION STROKE
At the end of the intake stroke, the intake valve closes and the piston starts upward on the
compression stroke. The exhaust valve remains closed. The air that was drawn into the
cylinder is squeezed into the combustion chamber at the top of the cylinder.
At the end of the compression stroke, the air in the combustion chamber has been forced
by the piston to occupy a much smaller space than the space at the beginning of the
stroke. The compression ratio is a comparison, or ratio, of the volume of air in a cylinder
before compression with its volume after compression. For example, a 16:1 compression
ratio means air is squeezed into one sixteenth of the space at the top of the stroke that it
occupied at the bottom of the stroke.
Compressing the air into a small space causes the temperature of that air to rise. Near the
end of the compression stroke, the pressure of the air above the piston is approximately
400 to 500psi, and the temperature of that air is approximately 540°C.
During the last part of the compression stroke, and the early part of the power stroke, a
small, metered charge of fuel is injected into the combustion chamber. Almost
immediately after the fuel charge is injected into the combustion chamber, the fuel is
ignited by the hot air and starts to burn.
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